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Subject: 
Re: Motors comparison page updated
Newsgroups: 
lugnet.robotics, lugnet.org.us.smart
Date: 
Thu, 13 Jan 2011 14:02:29 GMT
Viewed: 
37849 times
  
It's actually not a motor - it's a small electric hot water heater element. When
Good thing, the load is not inductive.

plugged in it produces 1300W, but if I want less than that I need to figure out
some way to reduce the current, or the voltage... or, alternatively, cycle it on
and off very rapidly. 1300W on for 1 sec and then off for one sec should
simulate a power output of 650W, for example. But if the cycle time starts
drifting up above 1 sec, it will induce thermal oscillations in the system I
don't want... so switching something like this off/on rapidly seems to be a good
option.
OK, with a 1 second cycle time, and pure on/off, it is simpler. All you need is
a solid state relay.

...to keep it simple and safe - you might try to control the
dial of a powerful light gradator with a NXT motor?

That was actually my first thought (in fact using a "dimmer switch" manually
would be good enough... I really just need a way to set the power output, no
absolute need for NXT control). The problem is nobody needs to "dim" 1300W light
sources,
Looks like some people do:
http://www.amazon.com/Leviton-61500-I-Single-Pole-Electro-Mechanical-Incandescent/dp/B003AUDF0Y/ref=sr_1_1?ie=UTF8&s=hi&qid=1294925232&sr=1-1

and worse, most of these dimmers work by dissipating and dropping the
power in the dimmer, not the light... meaning in this case you don't save power,
and the dimmer gets... really warm.

Fortunately no, they are not dissipating all the power not going in the load! (a
triac controls load as on/off at mains frequency for a fraction of cycle) But of
course there are somme losses - 2 to 3 V drop at 15A gets a small box quite warm
indeed!

What I've got now is a wall switch in a small wooden box, with a LEGO framework
pinned to it with an NXT motor. The motor is used to simply throw the switch
back and forth at the desired rate. This should work... but it's really noisy,
and limits the cycle time to around a second (hard to throw the switch faster
than that under NXT control). I saw your control circuitry, and starting
thinking of ways to do it completely solid-state (well, or solid + relay state,
if that makes sense).
Indeed, even an electromechanical relay will play castanets!
Something like this
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=Z921-ND should
be fine and easy to use (screw terminals). You may need to screw it on some
power dissipator to limit heat...

Philo



Message has 2 Replies:
  Re: Motors comparison page updated
 
(...) Interesting thread, even if a bit off topic of LEGO motors. I'm not an expert on power circuits, but a google search turned up this web site with a number of interesting power supply circuits (there is a search option). (URL) Putz (URL) (13 years ago, 13-Jan-11, to lugnet.robotics, lugnet.org.us.smart)
  Re: Motors comparison page updated
 
(...) No, purely resistive. Although it does have a "boot up" time, I think it's just due to heating up the element. I'm not completely sure if the element will respond better to a "dimmer" type set-up (running it at less than normal voltage) or a (...) (13 years ago, 15-Jan-11, to lugnet.robotics, lugnet.org.us.smart)

Message is in Reply To:
  Re: Motors comparison page updated
 
(...) I've been operating outside my personal SOA for years now :) (...) It's actually not a motor - it's a small electric hot water heater element. When plugged in it produces 1300W, but if I want less than that I need to figure out some way to (...) (13 years ago, 13-Jan-11, to lugnet.robotics, lugnet.org.us.smart)

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